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Journal Article

Detailed Unburned Hydrocarbon Investigations in a Highly-Dilute Diesel Low Temperature Combustion Regime

2009-04-20
2009-01-0928
The objective of this research is a detailed investigation of unburned hydrocarbon (UHC) in a highly-dilute diesel low temperature combustion (LTC) regime. This research concentrates on understanding the mechanisms that control the formation of UHC via experiments and simulations in a 0.48L signal-cylinder light duty engine operating at 2000 r/min and 5.5 bar IMEP with multiple injections. A multi-gas FTIR along with other gas and smoke emissions instruments are used to measure exhaust UHC species and other emissions. Controlled experiments in the single-cylinder engine are then combined with three computational tools, namely heat release analysis of measured cylinder pressure, analysis of spray trajectory with a phenomenological spray model using in-cylinder thermodynamics [1], and KIVA-3V Chemkin CFD computations recently tested at LTC conditions [2].
Journal Article

Enhancing Light Load HCCI Combustion in a Direct Injection Gasoline Engine by Fuel Reforming During Recompression

2009-04-20
2009-01-0923
Homogeneous charge compression ignition (HCCI) engines have the potential for high fuel efficiency and low NOx emissions. The major disadvantage of HCCI remains the narrow operating range. One way to extend the operating range of HCCI combustion to lower load is to inject part of the total fuel mass into the hot gas during recompression. With even lower engine load, part of the fuel can also be injected late in the main compression and ignited by a spark. The propagating flame further compresses the remaining fuel-air mixture until auto-ignition occurs (spark-assisted HCCI). In this study we investigated the effect of fuel reforming and spark assist in a gasoline engine with direct fuel injection and negative valve overlap. We performed experiments with different injection quantities and varying injection timings during recompression.
Journal Article

Thermodynamic Analysis of SI Engine Operation on Variable Composition Biogas-Hydrogen Blends Using a Quasi-Dimensional, Multi-Zone Combustion Model

2009-04-20
2009-01-0931
In this work, a quasi-dimensional, multi-zone combustion model is analytically presented, for the prediction of performance and nitric oxide (NO) emissions of a homogeneous charge spark ignition (SI) engine, fueled with biogas-H2 blends of variable composition. The combustion model is incorporated into a closed cycle simulation code, which is also fully described. Combustion is modeled on the basis of turbulent entrainment theory and flame stretch concepts. In this context, the entrainment speed, by which unburned gas enters the flame region, is simulated by the turbulent burning velocity of a flamelet model. A flame stretch submodel is also included, in order to assess the flame response on the combined effects of curvature, turbulent strain and nonunity Lewis number mixture. As far as the burned gas is concerned, this is treated using a multi-zone thermodynamic formulation, to account for the spatial distribution of temperature and NO concentration inside the burned volume.
Journal Article

Effect of Ignition Delay on In-Cylinder Soot Characteristics of a Heavy Duty Diesel Engine Operating at Low Temperature Conditions

2009-04-20
2009-01-0946
Low temperature combustion (LTC) strategies, which can mitigate emissions of particulate matter (PM) and nitrogen oxides (NOx) from diesel engines, typically have longer ignition delays compared to conventional diesel operation. With extended ignition delays, more time is available for premixing, which reduces PM formation. The effect of varying ignition delay on the spatial and temporal evolution of soot in LTC diesel jets is studied by imaging the natural soot luminosity, while the in-cylinder soot mass and temperature are measured using two-color soot thermometry. Ignition delay in the engine is controlled by adjusting the intake air temperature while keeping the same charge density at TDC. This allowed us to study sooting characteristics at various ignition delays while keeping the same diesel jet penetration for all the cases.
Journal Article

Model Based E85 Cold Start Optimization for DISI Engines

2009-06-15
2009-01-1909
The startability of SI engines, especially of DISI engines, is the greatest challenge when using ethanol blended fuels. The development of a suitable injection strategy is therefore the main engineering target when developing an ethanol engine with direct injection. In order to limit the test efforts of such a program, a vaporization model has been created that provides the quantity of vaporized fuel depending on pressure and on start and end, respectively number and split relation of injections. This model takes account of the most relevant fuel properties such as density, surface tension and viscosity. It also considers the interaction of the spray with cylinder liner, cylinder head and piston. A comparison with test results shows the current status and the need for action of this simulation model.
Journal Article

Ethyl Tertiary Butyl Ether - A Review of the Technical Literature

2009-06-15
2009-01-1951
Ethyl tertiary butyl ether (ETBE) has been used as a high octane blending component since the early 1990's. However the strong interest in renewable energy has led to a dramatic increase in its use. This has also resulted in a substantial number of technical studies being carried out around the world to assess its performance with respect to vehicle performance, distribution system compatibility, environmental impact and toxicology. The purpose of this paper is to provide a comprehensive, up to date review of these data. Particular focus will be given to its positive impact on CO2 emissions.
Journal Article

Applying an Interactively Coupled CFD-Multi-Zone Approach to Study the Effects of Piston Bowl Geometry Variations on PCCI Combustion

2009-06-15
2009-01-1955
Recently, a consistent mixing model for the two-way coupling of a CFD code and a zero-dimensional multi-zone code was developed. This work allowed for building an interactively coupled CFD-multi-zone approach that can be used to model HCCI combustion. In this study, the interactively coupled CFD-multi-zone approach is applied to PCCI combustion in a 1.9l FIAT GM Diesel engine. The physical domain in the CFD code is subdivided into multiple zones based on one phase variable (fuel mixture fraction). The fuel mixture fraction is the dominant quantity for the description of nonpremixed combustion. Each zone in the CFD code is represented by a corresponding zone in the zero-dimensional multi-zone code. The zero-dimensional multi-zone code solves the chemistry for each zone, and the heat release is fed back into the CFD code. The thermodynamic state of each zone, and thereby the phase variable, changes in time due to mixing and source terms (e.g., vaporization of fuel, wall heat transfer).
Journal Article

Advanced Injection Strategies for Controlling Low-Temperature Diesel Combustion and Emissions

2009-06-15
2009-01-1962
The simultaneous reduction of engine-out nitrogen oxide (NOx) and particulate emissions via low-temperature combustion (LTC) strategies for compression-ignition engines is generally achieved via the use of high levels of exhaust gas recirculation (EGR). High EGR rates not only result in a drastic reduction of combustion temperatures to mitigate thermal NOx formation but also increases the level of pre-mixing thereby limiting particulate (soot) formation. However, highly pre-mixed combustion strategies such as LTC are usually limited at higher loads by excessively high heat release rates leading to unacceptable levels of combustion noise and particulate emissions. Further increasing the level of charge dilution (via EGR) can help to reduce combustion noise but maximum EGR rates are ultimately restricted by turbocharger and EGR path technologies.
Journal Article

Numerical Investigation of Non-Reacting and Reacting Diesel Sprays in Constant-Volume Vessels

2009-06-15
2009-01-1971
A numerical investigation on a series of Diesel spray experiments in constant-volume vessels is proposed. Non reacting conditions were used to assess the spray models and to determine the grid size required to correctly predict the fuel-air mixture formation process. To this end, not only computed liquid and vapor penetrations were compared with experimental data, but also a detailed comparison between computed and experimental mixture fraction distributions was performed at different distances from the injector. Grid dependency was reduced by introducing an Adaptive Local Mesh Refinement technique (ALMR) with an arbitrary level of refinement. Once the capabilities of the current implemented spray models have been assessed, reacting conditions at different ambient densities and temperatures were considered. A Perfectly Stirred Reactor (PSR) combustion model, based on a direct integration of complex chemistry mechanisms over a homogenous cell, was adopted.
Journal Article

Multi-Zone DI Diesel Spray Combustion Model for Thermodynamic Simulation of Engine with PCCI and High EGR Level

2009-06-15
2009-01-1956
A multi-zone, direct-injection (DI) diesel combustion model, the so-called RK-model, has been developed and implemented in a full cycle simulation of a turbocharged engine. The combustion model takes into account: transient evolution of fuel sprays, interaction of sprays with swirl and walls, evolution of near-wall flow formed after spray-wall impingement depending on impingement angle and local swirl velocity, interaction of Near-Wall Flows (NWF) formed by adjacent sprays, influence of temperatures of gas and walls in the zones on evaporation rate. In the model the fuel spray is split into a number of specific zones with different evaporation conditions including zone on the cylinder liner and on the cylinder head. The piston bowl is assumed to be a body of revolution with arbitrary shape. The combustion model supports central and non-central injector as well as the side injection system. NOx formation model uses Detail Kinetic Mechanism (199 reactions with 33 species).
Journal Article

A Comparison of Combustion and Emissions Behaviour in Optical and Metal Single-Cylinder Diesel Engines

2009-06-15
2009-01-1963
Single cylinder optical engines are used for internal combustion (IC) engine research as they allow for the application of qualitative and quantitative non-intrusive, diagnostic techniques to study in-cylinder flow, mixing, combustion and emissions phenomena. Such experimental data is not only important for the validation of computational models but can also provide a detailed insight into the physical processes occurring in-cylinder which is useful for the further development of new combustion strategies such as gasoline homogeneous charge compression ignition (HCCI) and Diesel low temperature combustion (LTC). In this context, it is therefore important to ensure that the performance of optical engines is comparable to standard all-metal engines. A comparison of optical and all-metal engine combustion and emissions performance was performed within the present study.
Journal Article

Investigation on the Effect of Very High Fuel Injection Pressure on Soot-NOx Emissions at High Load in a Passenger Car Diesel Engine

2009-06-15
2009-01-1930
Previous research has shown that elevating fuel injection pressure results in better air-fuel mixture formation, allowing for a further increase in maximum exhaust gas recirculation (EGR) rate while consequently reducing NOx emissions. The aim of this paper is to find out whether there is an optimum injection pressure for lowest soot-NOx emissions at a given boost pressure in high-speed diesel engines. Experiments are carried out on a single-cylinder research engine with a prototype common-rail system, capable of more than 200 MPa injection pressure. The effect of injection pressure on soot-NOx formation is investigated for a variety of boost conditions, representing the conditions of single to multi-stage turbocharger systems. Analysis of the data is performed at the application relevant soot to NOx ratio of approximately 1:10. It is observed that above a critical injection pressure, soot-NOx emissions are not reduced any further.
Journal Article

Applications of CFD Modeling in GDI Engine Piston Optimization

2009-06-15
2009-01-1936
This paper describes a CFD modeling based approach to address design challenges in GDI (gasoline direct injection) engine combustion system development. A Ford in-house developed CFD code MESIM (Multi-dimensional Engine Simulation) was applied to the study. Gasoline fuel is multi-component in nature and behaves very differently from the single component fuel representation under various operating conditions. A multi-component fuel model has been developed and is incorporated in MESIM code. To apply the model in engine simulations, a multi-component fuel recipe that represents the vaporization characteristics of gasoline is also developed using a numerical model that simulates the ASTM D86 fuel distillation experimental procedure. The effect of the multi-component model on the fuel air mixture preparations under different engine conditions is investigated. The modeling approach is applied to guide the GDI engine piston designs.
Journal Article

On the Main Factors Governing Auto-Ignition Phenomenon of Alcohol Spray – A Study from the View Point of Fuel Properties –

2009-06-15
2009-01-1931
This study deals with the development of compression ignition DI alcohol engine with higher efficiency and lower emissions comparing to the conventional internal combustion engines. In order to establish such high performance alcohol engines, development of controlled ignition technology is required. This paper focuses on the main factors that govern auto-ignition phenomenon of alcohol spray from the view point of fuel properties. The reason of poor auto-ignition quality of alcohol spray was theoretically and experimentally revealed. That is difficulty of simultaneous attainments of ignition-suitable concentration and temperature in a spray mixture formation due to their smaller stoichiometric air/fuel ratio and larger latent heat for evaporation in comparison with conventional diesel fuels.
Journal Article

Effect of Mesh Structure in the KIVA-4 Code with a Less Mesh Dependent Spray Model for DI Diesel Engine Simulations

2009-06-15
2009-01-1937
Two different types of mesh used for diesel combustion with the KIVA-4 code are compared. One is a well established conventional KIVA-3 type polar mesh. The other is a non-polar mesh with uniform size throughout the piston bowl so as to reduce the number of cells and to improve the quality of the cell shapes around the cylinder axis which can contain many fuel droplets that affect prediction accuracy and the computational time. This mesh is specialized for the KIVA-4 code which employs an unstructured mesh. To prevent dramatic changes in spray penetration caused by the difference in cell size between the two types of mesh, a recently developed spray model which reduces mesh dependency of the droplet behavior has been implemented. For the ignition and combustion models, the Shell model and characteristic time combustion (CTC) model are employed.
Journal Article

Innovation Trends in the Field of Internal Combustion Engines

2009-06-15
2009-01-1944
One reliable way to measure the research activity in the field of engine technology is through the number of patent applications that are submitted to different patent offices in the world. This paper offers a thorough statistical analysis of the innovation trends related to downsizing in Europe, USA, Japan, China and Korea in the field of internal combustion engines during the last 10 years, as seen by the European Patent Office. It demonstrates which technical fields (e.g. super- and turbocharging, direct fuel injection systems, hybrid technology, variable valve actuation, exhaust gas recirculation, etc.) are the most active, who are the most important players and which country attracts the highest number of applications. Subfields of certain technical fields are also analyzed. The technical fields discussed are chosen according to the International Patent Classification (IPC) scheme.
Journal Article

Comparative Configurations for Lunar Lander Habitation Volumes: 2005-2008

2009-07-12
2009-01-2366
This paper presents an overview of the progression of the contemplated candidate volumes for the Lunar Lander since the beginning of the Vision for Space Exploration in 2004. These sets of data encompass the 2005 Exploration Systems Architecture Study (ESAS), the 2006 Request for Information on the Constellation Lunar Lander, the 2007 Lander Design Analysis Cycle −1 (LDAC-1) and the 2008 Lunar Lander Development Study (LLDS). This data derives from Northrop Grumman Corporation analyses and design research. A key focus of this investigation is how well the lunar lander supports crew productivity.
Journal Article

Minimum Functionality Lunar Habitat Element Design: Requirements and Definition of an Initial Human Establishment on the Moon

2009-07-12
2009-01-2369
This paper summarizes the activities of the University of Maryland Space Systems Laboratory in performing a design study for a minimum functionality lunar habitat element for NASA's Exploration Systems Mission Directorate. By creating and deploying a survey to personnel experienced in Earth analogues, primarily shipboard and Antarctic habitats, a list of critical habitat functions was established, along with their relative importance and their impact on systems design/implementation. Based on a review of relevant past literature and the survey results, four habitat concepts were developed, focused on interior space layout and preliminary systems sizing. Those concepts were then evaluated for habitability through virtual reality (VR) techniques and merged into a single design. Trade studies were conducted on habitat systems, and the final design was synthesized based on all of the results.
Journal Article

Hydraulic Fluid Viscosity Selection for Improved Fuel Economy

2009-10-06
2009-01-2845
Multiple field trials and nearly a decade of laboratory studies have demonstrated that shear stable multigrade hydraulic fluids improve fuel economy. These studies have determined that fuel efficiency is dependent upon temperature, fluid viscosity and shear stability. This paper presents a viscosity classification system proposed by the National Fluid Power Association (NFPA) Fluids Technical Committee. This system is analogous to the SAE J300 viscosity classification system for engine oils. The letter “L” is used in place of “W” as the designation for the low temperature grade. Under this new classification system, NFPA 32L-68 fluids will provide the low temperature viscosity properties of an ISO VG 32 hydraulic fluid and the high temperature viscosity properties of an ISO VG 68. In addition, fluids that meet the requirements of the proposed NFPA Energy Efficient classification system increase fuel economy and productivity while reducing CO2 emissions.
Journal Article

Fuel Economy Benefits of a Flywheel & CVT Based Mechanical Hybrid for City Bus and Commercial Vehicle Applications

2009-10-06
2009-01-2868
Hybrid drivetrain systems are becoming increasingly prevalent in Automotive and Commercial Vehicle applications and have also been introduced for the 2009 Formula1 motorsport season. The F1 development has the clear intent of directing technical development in motorsport to impact the key issue of fuel efficiency in mainstream vehicles. In order to promote all technical developments, the type of system (electrical, mechanical, hydraulic, etc) for the F1 application has not been specified. A significant outcome of this action is renewed interest and development of mechanical hybrid systems comprising a high speed composite flywheel and a full-toroidal traction drive Continuously Variable Transmission (CVT). A flywheel based mechanical hybrid has few system components, low system costs, low weight and dispenses with the energy state changes of electrical systems producing a highly efficient and power dense hybrid system.
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